Static & Dynamic Design • CNC • 3D Print • Injection Molding

Mechanical Design & CAD

Specialised mechanical design of static and dynamic machine parts or entire machines — optimised for the chosen manufacturing process, with thorough analysis and testing before production.

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Mechanical Design Tailored to Real Machines

We design both individual components and complete machines. Our work covers static structural parts (frames, bases, housings, supports) as well as dynamic systems (mechanisms, moving assemblies, robotic structures, transmission elements) that must perform reliably under load, speed and duty cycle.

Every design is developed with the intended manufacturing process in mind — whether 3D printing for rapid prototypes, CNC machining for precision parts, sheet metal, or injection molding for volume production — and is validated through analysis and testing before release to production.

Static & Dynamic Machine Design

Complete mechanical engineering for parts and entire machines.

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Static Structural Design

Machine frames, bases, housings, brackets, support structures and load-bearing assemblies designed for stiffness, strength, vibration resistance and ease of assembly.

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Dynamic & Moving Parts

Mechanisms, linkages, linear motion systems, rotary stages, robotic joints, cams, gears and other moving elements designed for precision, durability and smooth operation.

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Entire Machine Design

Full machine concepts and detailed designs integrating mechanical structure, actuation, guarding, accessibility, safety and interfaces to electrical and control systems.

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Specialised Design by Process

Design rules and geometry optimised specifically for the selected manufacturing method so that parts are functional, cost-effective and producible.

Manufacturing Process Oriented Design

We design differently depending on how the part or machine will be made.

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3D Printing / Additive

Design for additive manufacturing (DfAM): optimised topology, self-supporting geometries, integrated functions, rapid prototype parts and low-volume functional components.

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CNC Machining

Design for CNC: proper fixturing considerations, tool access, realistic tolerances, material selection and cost-aware feature design for milling, turning and multi-axis machining.

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Injection Molding

Design for injection molding: uniform wall thickness, draft angles, ribbing, gate and ejector considerations, undercut avoidance and material selection for production volumes.

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Sheet Metal & Other

Sheet metal design (bends, reliefs, fasteners), welded fabrications, castings and hybrid approaches combining multiple processes in one machine.

Analysis & Testing Before Production

We validate designs before they go into manufacturing to reduce risk and costly iterations.

Structural & FEA Analysis

Static stress, deformation, modal (vibration) analysis and basic fatigue considerations to confirm that parts meet strength and stiffness requirements.

Motion & Interference Studies

Kinematic simulation, collision detection, range-of-motion verification and assembly sequence checks in the 3D environment.

Tolerance & Fit Analysis

Critical dimension definition, tolerance stack-up evaluation and selection of fits appropriate to function and manufacturing process.

Prototype Testing Support

Support for physical prototype evaluation, functional testing, measurement and design iteration based on real-world results before committing to production tooling.

Deliverables & Tools

CAD Tools

SOLIDWORKS, Autodesk Inventor, Fusion 360, Onshape — parametric 3D modeling and detailing

Analysis

Integrated FEA, motion studies, interference detection and basic thermal checks

Outputs

Native CAD files, STEP/IGES, detailed manufacturing drawings, BOMs, exploded views and assembly instructions

Typical Scope

Robot structures, machine frames, enclosures, mechanisms, fixtures, end-effectors and complete custom machines

Need Mechanical Design for a Machine or Product?

From a single precision part to a complete machine — designed for the right manufacturing process and validated before production.

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